Design & Development

From Concept to Commercialization of Medical Devices

End-to-End Product Development

Focus Medical Design and Development supports the design and development of orthopedic medical devices across the full product lifecycle.

Engineering Expertise

Years of experience working in the orthopedic medical device industry provides us with the perspective and engineering expertise to assist customers with their product development projects. 

Flexible Engagement Models

Some engagements involve leading full development programs, while others focus on targeted engineering challenges where internal teams need specialized orthopedic expertise or additional capacity.

Integrated Design, Risk, and Compliance

Effective orthopedic product development requires more than sound mechanical design. Performance, safety, and regulatory expectations must be considered from the outset. We guide early-stage concepts through structured feasibility assessment, CAD-based design, and iterative prototyping while integrating risk management, design controls, and regulatory insight throughout the process. This approach helps ensure devices are developed on a foundation that supports clinical relevance, verification and validation, and approval readiness.

Design and Development 3D model of pelvis and hip

Prototype and Test-Ready Execution

We work with a network of strategic partners to deliver functional prototypes that support product design, verification testing, and validation evaluations. Our development process is structured so devices are not only ready to test, but designed to perform under test conditions. By aligning digital models with real-world manufacturing constraints and regulatory expectations, we help close the gap between concept, prototype, and validated performance.

Design and Development FMDD Testing Knee Wear Testing

Design and Development Capabilities

Who We Work With

We work with orthopedic device manufacturers, internal R&D teams, early-stage medtech start-ups, multi-national medical device manufacturers, and clinical inventors. Some clients engage us with early concepts that require structured development, while others bring partially developed designs that need refinement, validation planning, or submission-ready documentation. Whether developing a novel implant system, surgical instrumentation, or evolving an existing product platform, we adapt to each team’s internal capabilities and objectives.

Orthopedic Device Manufacturers

Internal R&D teams

Medtech Companies

Clinical Inventors

Discuss Your Project

If you are developing a medical device and need specialized engineering or accredited testing support, we welcome the opportunity to discuss your requirements.

Frequently Asked Questions

How early should we engage you in the product development process?

Most clients benefit from engaging us early—even during feasibility or concept stages—so that risk management, testing strategy, and regulatory alignment can shape the design process from the start.

We partner with companies who specialize in regulatory strategy and submission preparation to support clients through the 510(k) and CE Mark process. Our development work is structured to ensure verification and validation results are submission-ready. We regularly support clients in generating test plans, data packages, and supporting documentation aligned with FDA and EU expectations. Our development work is structured to ensure verification and validation results are submission-ready.

We focus exclusively on orthopedic medical devices. That narrow specialization means we bring deeper insight into implant design, testing standards, and regulatory nuances specific to orthopedics—rather than applying broad medtech templates.

Both. We support funded start-ups, mid-sized OEMs, and global orthopedic companies. Our model flexes based on your in-house capabilities and stage—whether you need full development or support on a specific technical or regulatory bottleneck.

No problem. We can step in to validate your existing design, identify potential risks, support verification planning, or help convert it into a regulatory-compliant package. We often provides services that augment the capability of internal teams.

Yes. We’ve built our process around speed without compromising rigor. Our experience helps anticipate issues that often delay testing or approval, and we coordinate prototype delivery, design iterations, and test execution to avoid downtime.

We coordinate prototype production through trusted vendors and utilize in-house 3D printing capabilities to deliver design-evaluation or test-ready units. Turnaround depends on complexity and test requirements, but we plan builds with timelines and test protocols in mind.

Yes. Our lab is ISO 17025-accredited for mechanical testing, and our development processes are built to align with ISO 13485 and FDA QSR expectations. We maintain rigorous documentation and traceability for all project work.

In most cases, we’ll start with your concept drawings, known requirements, and target regulatory pathway. From there, we’ll identify any gaps and propose a structured development or testing plan based on your goals and timeline.

Just reach out through our contact form or by email. We’ll schedule an initial call to understand your project scope, determine fit, and provide a tailored proposal with next steps and timing.